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Dispensing Options for DEF

A critical system component in maintaining DEF quality is the type of dispensing system used. There are two main types of dispensing systems for diesel exhaust fluid:   
   
OPEN:             Dip-tube is installed in container on-site by end user  
CLOSED* :     Dip-tube is installed in container at the packager, not at end user site. The pump is connected via a sealed coupler on-site  
   
* NOTE: The definition of "closed" is typically derived from FIFRA standards which define the requirements for returnable/refillable containers used for Ag chemicals under the applicable EPA standard 40 CFR part 165 (Protection of the Environment) Paragraph 45e which states "each opening of the container other than a vent must have a one-way valve (check valve), a tamper-evident device or both" Both OPEN and CLOSED systems are approved for use in DEF applications.  

 

 

Single Shut-Off Dispensing Options

Shut off valve in Coupler and shipping plug in dip-tube.

Double Shut-Off Valve Systems

Shut off valve in Coupler (Dispense Head) and in the dip-tube.

Open Dispensing Systems

An open system is one where the DEF container is not sealed from external contaminants during one or more usage phases, i.e. filling, transporting, dispensing or disposal. A typical open system involves installing a drum pump with a "stinger" or "stick" type dip-tube at the end use site.

PRO: This type of system is reusable and does not normally add cost to the container package. However, if the "stinger" (pump) is shipped with the container this solution becomes extremely expensive and is only suitable for reusable applications.

CON: This type of system typically uses an unfiltered venting path (a hole in the drum bung) which is open to atmosphere while dispensing providing a likely potential source of DEF contamination. also, during container change out the "stinger" must be removed which is cumbersome, messy and provides a significant opportunity for contamination of the DEF. This type of system has a high initial cost.

Closed Dispensing Systems

A closed system is one where the container is sealed during the transport, dispensing and disposal phases of the container life cycle. A typical closed system will involve installing a dip-tube or "drum insert" at the DEF packaging facility. This dip-tube travels with the container to the end user facility. A coupler or "dispense head", is then connected on-site to the dip-tube for dispensing purposes.

In order to be truly closed a filtered venting port must be incorporated into the coupler to prevent airborne particles from entering the container while dispensing and from allowing fumes to escape to the atmosphere.

There are 2 main styles/types of closed systems:

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